MBR membrane biography system,Sewage water plant
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MBR membrane biography system

Item No.: 00344
Description
Description

Product introduction

MBR membrane waste water treatment system introduction
MBR membrane waste water treatment system is an advanced sewage treatment technology integrating film separation technology with biological treatment technology.
MBR membrane waste water treatment system, full name is bio retator, represents the effective integration of membrane technology and biological technology. It alternative the binary storage tanks in common waste water treatment with special film components to achieve the active mud trap effect and large molecular organic substances in the sewage treatment water. Water retention time (HRT) and mud retention time (SLT) of this system can be controlled separately, thus optimization of processing efficiency and improve system performance stability.


MBR film sewage treatment system component
The content of the MBR film sewage treatment system is mainly composed of membrane separator, biological reactor as well as auxiliary tank body, blowing aeration system, rotz fan, slurry return pump, cleaning system, Self-control system for tools and pipe valves and so on. Of them, aeration, extraction film and solid liquid separation membrane are common Film Classification, series and forms of these films are diverse, such as flat plate type, tube type, spiral type and hollow fiber type, The suitable type can be selected according to actual needs.


MBR film sewage treatment system features
1. high efficiency solid liquid separation: due to the small hole size of the bulbA membrane, most of the suspension materials and bacteria can be stuck, water quality production is good, can be used directly as new water sources.
2. high concentration of mud: The system can maintain high biomass, which is advantageous to enhance the volume load and treatment efficiency.
3. modular and integrated design: make the system structure compact, small footprints, convenient to expand and move.
4. strong adaptation and flexibility: strong adaptation to input water quality change and flexibility.
5. lower residual mud production: reduces mud treatment and treatment cost.


MBR membrane waste water treatment system application field
1. urban sewage treatment: the MBR technology is used to solve urban treatment of domestic sewage to improve the recycling efficiency and improve living environment. Large sewage treatment factories use MBR film technology to meet the needs of efficient treatment.
2. Building water reuse: in construction areas, MBR membrane technology is applied to medium water reuse system, treatment of sewer water back to non-drinking water needs, such as toilet discharge, irrigation and so on. V. T.
3. Industrial sewage treatment: for industrial sewage, particularly the industrial sewage containing non-degradable organic substances or special discharge standards, MBR offers a high-efficient processing solution.
4. hospital sewage treatment: hospital sewage contains many germs and residue. The MBR system can effectively remove these contaminants and ensure safe water quality.
5. Small household or industrial sewage treatment: MBR is originally applied to the small household or industrial sewage treatment projects, with the evolution of technology, its application range continues to expand.
6. Urban Sewage Treatment Project: with the appearance of the submersible MBR process built in low energy consumption, the MBR works with reduced energy consumption, makes it suitable for bigger urban sewage treatment projects.

Technical principle of

MBR membrane waste water treatment system is a new sewage treatment process that combines biological treatment with film separation technology. In this system, the first sewage caused by pre-treatment steps, such as screen filtration or chroma, to eliminate most suspended substances and large grain impurities. Pre-treatment water then goes into the biological reactor (also called biochemical tank), where the creatures are provided with a proper growth environment through blowing aeration, Adopt the metabolism action of creatures to reduce soluble organic substances, convert to biomass and water harmless.


Then it is the core component of MBR-membrane separator. Sewage after biological treatment pass through the membrane holes under pressure, due to diaphragm trap effect, most floating substances, bacteria and virus, etc. V., stuck by the film, so get high quality osmosis water. In this process, the high precision and stability of the membrane guarantees the water production quality in accordance with recycling standards. In addition, the HRT and SLT of the MBR system is controlled independent over traditional binary tanks, allowing for better treatment and less the rest of the mud.


To keep the membrane absorbed and prevent fatigue of contaminants on the film surface area, system periodical physical or chemical cleaning. Some of the advanced MBR systems are also equipped with automatic cleaning and maintenance processes which help reduce the needs of manual operation and increasing the smart level of the system.


Although the MBR system has a significant advantage of processing effects, but in some cases, it can be integrated with RO water treatment system to meet strict water treatment standards or for further treatment. RO system works as a secondary depth treatment vehicle to eliminate solvents and small ions, such as salt and some minerals, still in water even after MBR handling. At this time, the MBR system is pre-processed, first eliminate most of suspension and organic substances, then RO system continue to clean, in the end, get more purified water, Suitable for industrial ultra-pure water preparation, higher drinking water standard requirements.


In general, MBR film sewage treatment system integrating the high efficiency of biotreatment and film technology precision, its technology process is brief and efficient, and easy to achieve automatic management, Is one of the important technologies in modern sewage treatment and water resources recycling. With improved environmental requirements and hi-tech progress, the MBR system has great potential in the future and will continue to optimization of waste water treatment efficiency, essential part of the environmental protection and sustainability development.

The production process of

The MBR film sewage treatment system first removes biodegraded organic contaminants in activated mud, then use the film to separate out pure water and activated mud.
Hollow fiber membrane is tube-shaped, on the wall of the pipe there are small holes, which can retain active mud water along with the majority of floating objects, producing clear water. So that the film can work continuously and stably for a long time, under the membrane must do a certain amount of aeration, so both the biological oxygen need and the film wire is constantly vibrating, to prevent the pullutation of the filter surface.
By combining organic film separation technology in separate technique with traditional sewage biotreatment technology, The MBR process not only helps to save on the construction of binary tank but also greatly improve solid liquid separation efficiency and speed of biochemical reaction Due to the increase of concentration of mud active in the aerator tank and the appearance of specific bacteria (especially the preferred plant) in the mud. In the same time, many featured problems exist in the traditional active mud method were basically resolved by reducing the F/M ratio to reduce the remaining mud production (or even not bad at all).

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Production of equipment

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Wteya aims to digital and intelligent production to provide superior products and services to its customers. We not only provide a wide range of standard products which are seriously tested and stable performance to meet a wide range of industrial needs. We also provide custom service, as well as OEM and ODM services, professional design team provides proper solutions for customers to meet their unique needs. We will work closely with each customer to ensure that every device suits customer's process requirements and production process accurately. Vettea's one-stop service, innovative to create high-quality mechanical products and system solutions, professionally help customer deal with various water treatment problems.

 

Capacity and size

Parameter board of MBR membrane biological reactor

Scale of processing

Grade water quality

Film area (m2

Quantity of film frames

Personalized film frame size (mm)

Personal film frame weight (kg)

Operate cost about (US $/t)

50TPD

Domestic sewage treatment water

180

1

655*920*2884

100

0.7798

Industrial sewage treatment water

240

1

805*920*2884

104

0.8959

Garbage absorption liquid seal

420

1

972.5*1371*2934

144

1.0687

100TPD

Domestic sewage treatment water

360

1

967.5*1221*2884

116

0.7494

Industrial sewage treatment water

480

1

972.5*1521*2934

150

0.8945

Garbage absorption liquid seal

840

1

1451*1774*2964

188.3

1.0314

200TPD

Domestic sewage treatment water

720

1

1301*1774*2964

177.4

0.6305

Industrial sewage treatment water

960

1

1601*1774*2994

205.7

0.7452

Garbage absorption liquid seal

1500

1

2451*1774*2994

333.2

0.8586

300TPD

Domestic sewage treatment water

1080

1

1751*1774*2994

229.3

0.5973

Industrial sewage treatment water

1440

1

2241*1774*2994

266.5

0.7093

Garbage absorption liquid seal

2280

2

1826*1774*2994

234.2

0.8143

Chart of effect chart

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Frequently Asked Questions

Q: What are the MBR film sewage treatment systems mainly used in?
Re: the MBR system is suitable for waste water treatment and urban sewage recycling, industrial sewage, domestic sewage and some special industries such as food processing, pharmaceutical production, etc. V. T.


Q: There are some types of finished films used in the MBR system?
Re: the MBR films are commonly used including flat film, profiled film, hollow fiber film and capillary film, etc. V., selected according to their application scenarios and specific processing needs.


Q: How to prevent and control MBR film pollution?
Re: prevent and control film pollution by optimization of working conditions (eg. misleading flow speed, aeration intensity), frequent shock and chemical washing, And maintain proper concentration and operation of mud in the biological reactor.


Q: What is the remaining amount of the MBR system?
Re: due to longer mud storage time and food chain metabolism effect in the system, the remaining mud output of the MBR system is relatively low, reduce cost and difficulty in Next processing and processing.


Q: Is the MBR system expensive to operate?
Re: Although the initial investment for the MBR system is relatively high, but the operating cost may be competitive for long term due to low energy consumption and maintenance cost during operation.


Q: How about the water output quality of MBR system?
Re: the MBR system can effectively remove the suspended substances, bacteria, virus and partial pollution in the waste water, water output quality is usually better than traditional biotreatment and stability.


Q: Does the MBR system require pre-treatment and recovery link?
Re: pretreatment can extend the service life of the MBR membrane and improve the processing efficiency; retreatment depends on the purpose of water use and may increase the deep treatment steps like Ro if require a higher water quality standards.


Q: How long is the MBR membrane replacement time?
Re: the MBR membrane replacement cycle is affected by many factors such as rough water quality, system operating conditions and maintenance. In general, the membrane elements can be used within a few years, but they need to be tested regularly and replaced if necessary.

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